A ten-day Week

You may remember from the last entry that we were in the process of having our house connected to the sewer and that due to problems elsewhere in the village, the lane had been rapidly re-opened meaning that work on the sewer connection had to stop.

Plan A: One week

The previous blog entry also indicated that Thames Water attended and repaired the burst water main the same morning.  The Thames Water Contractors indicated that the road would be repaired and re-opened the same morning, meaning that we could restart our work.  That was last Wednesday.  Later that day, a visit to the site of the burst water main showed a large hole in the road and a remarkable lack of activity.  Apparently the contractors had been called away, leaving the pipe repaired, but the road still closed.  Our lane is the only other route available which means that we had to keep our lane open and sewer work would have to wait.  The contractors had however affixed a helpful sign to the barriers letting us know that we would have to wait a couple of days.

Hope to finish by Friday

So Friday came and went and no contractors appeared.  A half-hour phone-call with Thames Water on Friday afternoon left us with a promise that the work would be completed 'first thing on Saturday morning'.

On Saturday morning, the contractors did indeed return and fill the hole.  But for whatever reason, they had no tarmac and couldn't finish the work and re-open the road.

Filled hole

So another lengthy phone-call was made on Saturday afternoon and the promise was made that it would be finished on Sunday.

Tarmac on the left, no tarmac on the right

Sunday morning dawned, and before lunch time, the contractors had returned and set about repairing the road.  The only problem seemed to be that they didn't have enough tarmac, so could only fill half-the hole!  Also the informative sign had been amended to indicate that work would not be completed until Tuesday.

Now 17th July!

To their credit, they had put tarmac on the part of the hole nearest the centre of the road, and this allowed them to push the barriers back and re-open the road for cars at least.

Pass with care

On Monday it was decided that Red Lion Street was sufficiently open to allow us to close our lane, remove and steel plates over our excavation and complete our sewer connection.

Sewer connection at the bottom of the trench

Building the inspection chamber

Completed inspection chamber

Excavation hole filled...

...and tarmac added

It's almost like no-one had been here!

Overall, even though the sewer works were scheduled to be completed within a week.  They actually took 10 days, meaning that our road closure period had to be extended.

Some of the temporary street furniture required to impose a road closure!

Whilst the sewer work was progressing (or not, depending on the day), work on the rest of the house and garage was continuing apace, although with the lane being closed, some of the deliveries were a little difficult.  The garage is now taking shape, as is the wall to the lower terrace beside the canal.

Block and brick work ongoing

We have not had a drop of rain here since 31st May and everything is so dusty.  It is very difficult to keep the boat clean, particularly when the brickies are cutting bricks nearby!

Dust Cloud

With access to the site restricted by the hole in the lane, deliveries were sometimes a challenge. It was not possible to get the garage roof trusses passed the excavation, so they were offloaded from the lorry into the (closed) lane.

Garage Roof trusses delivered...

...and moved on to the site

All our bedroom furniture is now fitted, and tiling in the main bathroom is nearly complete.  The electrician has re-appeared and the second fix electrics is well underway.

Fitted wardrobes

Next week, the carpets should be fitted, but an awful lot needs to be done inside before then.  This means that our builders have now developed a little more sense of urgency, and for the first time, will actually be working over the weekend!
We are still hoping to move at the end of the month and are now committed to leaving our nearby rental which has served us well for the last 2 years.

Notice has been given!

Our first flood!

This is the week that we connect the house to the sewer.
First thing on Monday morning Thames Water's contractors turned up and closed the road to begin digging.  The appropriate part of the road was identified and digging began.  The sewer pipe is a long way down, and to get there, the contractors had to carefully dig passed the mains water pipe and a storm drain.

Getting started

Going down...

...a long way down!

After digging down about 10 feet, the sewer pipe was uncovered, cut into and collar fitted for the waste outlet from our house was fitted 

The opened sewer pipe

The next part of the job is to dig a trench back towards our house and fit an inspection chamber just inside our boundary and connect it to the sewer pipe.  Digging the trench was not straightforward as other pipes are in the way.
The first pipe encountered was the storm drain which takes the surface water away.  This was to become a major problem - more on this later. Rather than using the excavator, it had to be dug out by hand.

Digging around the storm drain, with new sewer connection at the bottom

The sewer pipe is much lower than the storm drain, but almost directly in line with it which meant that it was definitely in the way.  Because of the dry weather (we've had no rain since May), it should be dry, therefore a section was removed.  The pipe was indeed bone dry, and would be replaced later.
The next obstruction was the mains water piper which is known to be fragile so, again it had to be dug out by hand.

Digging around the mains water pipe

After, the mains water pipe had been dug out, the next obstructions were two much smaller pipes at right-angles, potentially carrying electric cable, so these also had to be carefully avoided.
By the time all done, it was time to pack up for the day with the trench hardly started.  With no rain forecast, it was decided to reconnect the storm drain after the whole trench was dug.  Even though the road was officially closed, it is normal practice to cover the hole with steel plates to allow emergency vehicles to get access if necessary.

Steel plates covering most of the hole

The following morning dawned fine and dry.- or so we thought!  During the night, a water main had burst on a nearby street.  Apparently, it was quite a sight and has done much damage to the road surface.  The water from the street sped down the hill and into the storm drain at the bottom.  This storm drain is the pipe that runs along beside our house which was cut open yesterday in the knowledge that no rain was forecast.  The water rushed down the pipe and promptly filled and overflowed our neatly excavated hole. Also, because the storm drain could not cope with this amount of water, it also flowed down our lane and on to our plot.  The site which was something of a dust bowl now had to accommodate a large amount of water which we're pleased to say, it did admirably with the excess water flowing into the canal, and not the house!  It did leave parts of the site very muddy though!  The photos below show the lane after the the water had been turned off and therefore do not do justice to the amount of water involved.

Pumping out our hole

The debris around the storm drain

The source of the water, now just a trickle

Not our hole this time

Even though the burst water main is not in our lane, the builders have had to close down all work on the sewer connection to allow the road to be partially re-opened to give Thames Water to access the works on the other street, where much of the road surface has been lifted.  This is going to delay the delivery of the beams for the garage concrete floor.  It also means that we have very little (drinking) water on site and therefore builder's tea will have to be rationed.

A Houseful

Who'd have thought that having the windows put in would trigger such a wide range of activities inside the house.  It's not quite DIY SOS-style, but people are having to be careful not to get in each other's way.

The windows nearly all went in at the end of last week, with the last 3 panes of glass being fitted on Monday.  The short video below shows the last set of patio doors being installed.  Firstly the frame is installed, then the glass panes follow, with a bit of cleaning afterwards.

23 seconds of patio door installation

Kitchen windows

Even though the windows are now fully installed, the front door isn't.  It is on order but won't be fitted for a couple of weeks, so our builders have constructed a temporary front door.  It is designed for security, not for looks!

Not-so-elegant front door

With all the windows in place, the plasterers returned on Tuesday to complete the plastering around them.  They were only on site for two days, but there were 4 of them and with all the their ladders, it meant that we had something of a house-full with the tradesman not quite tripping over each other.  One unfortunate side-effect of having the windows fitted is that they are now all complaining about the heat.  Even with the windows fully open, they do not quite match the previous gaping holes in the wall for ventilation.

Now that the house is secure, all the equipment for the kitchen can now be brought into the house.  Kitchen units, fittings and appliance are not exactly delivered with minimal packages, so our kitchen is mainly in the lounge!  As the site is just around the corner, we tend to visit 2 or 3 times a day and on each visit it seems that the lounge contains one less box, and the kitchen contains one more unit.  It also means that the cloakroom has been filled with one more empty box - albeit flattened!

The floor of the kitchen was laid last week so that the kitchen fitter could start this Monday.  He has built most of the units and hopefully the appliances will emerge from their packages and migrate into the kitchen in the next few days.  The exception is the hob which 'should' be delivered before we move in.  We have no gas in the village, so we have ordered an induction hob.  Unfortunately, the three main manufactures are suffering from a shortage of a certain key component and have had to restrict their ranges and quantities.  Ours has been on order for some time, so we are near the front of the queue.  That's what they tell us anyway!

Kitchen: Work in progress

Another kitchen wall, slightly more advanced

The situation with the bathrooms upstairs is very similar to kitchen.  Full boxes are stored in the two bedrooms, and gradually their contents are moved to the bathrooms.

En-suite bathroom: Work in progress

The second fix electrics (sockets, switches etc) have been ordered and should be delivered before the end of the week.  When they appear, the electrician will return to begin fitting them.

Outside, work on the garage continues.  With the foundations finally complete, the below-ground block-work has been constructed, the damp-proof course laid, and some of the drainage pipes laid.  During the course of the build we have identified at least two small springs in and around the garage.  They only produce a trickle of water, but the water needs to be channelled towards the canal and away from the garage.  We have been told by our neighbour that she has three small springs on her property and it turns out that most of the people in Cropredy have access to a spring somewhere near them.  I suppose this is what happens when you live at the bottom of a valley!

Block-work sitting on the over-engineered garage foundations

It has been nearly 6 months since our water supply has been connected.  Initially, it was only used to provide copious amounts of builder's tea, but in the intervening months it has been used increasingly to mix cement and plaster.  A sewer connection has not been needed for these activities, and the builders have their own portaloo cabin which is (fairly) regularly serviced.  However, we clearly need a more permanent connection to the sewer for the house and this has taken some time to organise.  It seemed sensible to us to only close the road once and dig the 2 holes to provide supply and sewer connections, but Thames Water were worried about cross-contamination and anyway, the holes were coordinated by different divisions.  So the supply went in during January, and next week the sewer connection should be made.  A one-week road closure has been put in place for next week, but it is likely only to be closed for the actual day the connection is made - hopefully!  Although there is access from the other end of the lane, it is very narrow and only suitable for smaller cars.

Thames Water Notice

With all this activity, we are still being told that we should be able to move in at the end of July.  There is however still a lot to do so we'll see!!!

Frames, Sills and Panes

It seems an awfully long time since the windows were signed off, and even longer since we agreed what they should be.  The order was placed on the understanding that they could take up to 4 weeks, but would usually be ready in 3.  It wasn't long before it was clear that 3 weeks was not achievable and 4 weeks looked doubtful.  Eventually 4 weeks became 6!  Even with the delayed windows we were assured that the builders would still be on course to finish by the end of July.
Yesterday, the first of the windows finally arrived.  We have a few triangular windows to fit into the sloping ceilings, and they were all delivered first, together with the sills for the ground floor.  All the ground floor sills were fitted together with some of the frames.  It was important to fit the sill for the patio doors in the kitchen yesterday as today, the kitchen fitters arrived (as planned) to fit the floor, and the sill was needed to get the levels correct.  Apart from the sills, the frames were fitted to the kitchen, cloakroom and study windows.  The actual window panes are fitted later, but we have some of them already on site.  Today, the remaining frames, sills and panes were delivered.  Most of the panes which arrived today have integral blinds operated by magnets which will avoid us needing curtains in some of the rooms.

Odd shaped window openings

Odd-shaped windows frames

First finished window in the Study

Staircase window

Bi-fold doors waiting in the wings

After a few weeks of moderate activity, this week is turning out to be manic on site.  Bathroom fitting has continued apace throughout the week, but is now being held up by the lack of water to the actual house.  We are waiting for the builder's plumber to return and make the final connection between the mains provided by Thames Water, and the house.  Whilst waiting for the plumber and for the windows to be fitted, the opportunity was taken to bring the awfully large en-suite shower screen through one of the window openings rather than trying and manhandle it up the stairs when the windows went in.

Today, the re-enforced steel bars were delivered for the garage foundations.  This is used to bridge the gaps between the piles which are then held together with another 600mm of concrete which should be poured on Friday.  Whilst this is a lot less than the main house, it is only for a single storey garage, and still seems to be an overkill, but it's what our local council are insisting on.  The locals are very suspicious that we are going to build a block of flats on it!  All this means that blockwork and brickwork can start early next week.  In the meantime, the bricky has returned today to continue the terrace wall down to the canal.

The fitting of the windows should be completed this week which means that the larch cladding can be fixed to the first floor overhang and then, at long last, the rest of the scaffolding can come down!.  It makes sense to mount the aerials on the chimney before the scaffolding is removed, so the aerial fitter is booked for Friday.  Cropredy is not in a good reception area and this necessitates the use of a 10ft pole above chimney.  All our neighbours have the same arrangement.

So, we're still on course (apparently) to move in at the end of July.  Fingers are still tightly crossed!

Piling at speed

A short blog entry!
I put the time-lapse camera on the remaining scaffolding to capture the construction of the 5 piles.  The following video compresses one-and-a-half days of work into 54 seconds.
If only building a house was always this quick!

We have piles!

Last week, we took our boat up to Crick for the annual show there.  Whilst we were away, we got a message from our site manager explaining that he had a surprise for us when we returned.  He appeared to be alluding to something positive which is quite unusual when house-building, so we were intrigued to say the least.  After a few more days cruising, we returned to find that the scaffolding had now been removed from the south side of the house.  This was expected, so this couldn't possibly be what the surprise was.  All became clear when we walked up to the site office and found that the builders had borrowed some of our topsoil and created a small garden in front of the site office.  In the centre, a small white board stands proud, waiting for the house name to be emblazoned upon it.  Well, I suppose we have to start somewhere!

Our 'surprise'

This week, the main focus of work has shifted outside.  It is a condition of planning that in order to protect the roots of nearby trees, the garage foundations for the garage must be based on piles rather than the more traditional (and cheaper) trenches.  A piling contractor was commissioned to install the required 5 piles.  This is done using a large auger which although is not a quiet operation, it is significantly more neighbour-friendly than hammering columns into the ground.  The auger drills a 300mm diameter hole which in our case has to be 10m deep, or until solid rock is encountered.  The hole is then filled with a steel cage and filled with grout.  A 'ring beam' is then fitted to the top of the piles and the garage is constructed on top of that.

 

Steel cages ready to be lowered into the holes

The drilling rig is not quite the size you might expect to see in the North Sea, but the operating principle is the same.  The bit is drilled into the hole, and then another section of drill bit is hoisted up and connected to it, before drilling further down.  In order to get to 10m, up to 10 one-metre sections are needed.  A mini-excavator is needed to move the spoil away from the hole.

The Drilling Rig is hidden behind the excavator.

The following video shows one of the drill bit sections doing its stuff.  Initially progress was good, but as the ground got tougher, progress slowed considerably.

At the end of day one, 3 of the 5 piles have been created.  Tomorrow, the remaining two will be put in place.  We then need to wait 4 or 5 days for them to cure, at which point the piling contractor will return and test the strength of each pile.  Hopefully, then construction of the garage can commence.

Going....Going....but not gone

We now have a complete staircase, and access to upstairs is now significantly easier.  However, to gain access to the roof, it was still necessary to climb up to the first floor scaffolding and then up a further ladder to the scaffolding at roof level.

Two levels of the scaffolding

Whilst the brickies were busy bricking the walls, the chimney has been completed on the north roof.  On the south roof, the solar panels have been fitted and all the slate completed.  Before the scaffolding comes down, we took the opportunity to view the roof from the second level.

Finishing touches to the velux windows above the kitchen

The completed south roof, with one of the owners. . .

 

. . . and the other!

Today, a significant portion of the scaffolding has been taken down.  The north and west sides of the house are now clear of scaffolding.  The scaffolding on the south side will come down in a couple of days.  The scaffolding on the east (canal) side will remain as this is needed to install the large and complicated windows in our bedroom.  So although a lot of the scaffolding is going, it will not yet all be gone.

The west side, free from scaffolding

Scaffolding remains to access the complicated windows

All the window openings have been measured and the drawings signed off.  Not surprisingly there will be a delay whilst the windows are made before they can be fitted.  This is reckoned to be around 4 weeks, and since the house will not be secure until the windows and doors are fitted, it is not possible to start the second fix works for another month.  So the focus will now switch to work outside.  Specifically, completing the terrace walls down to the 'canal level', and starting work on the foundations for the garage.
Since all the walls are now plastered, the kitchen fitters are coming tomorrow to take the final measurements before the kitchen is ordered and built.  We can expect the bathrooms to be fitted in mid June, and the kitchen at the end of June. 
The builders still claim that they are on course for a moving in date at the end of July.  We really hope they're right!

One step at a time

When the SIPS panels were initially constructed, a temporary staircase was put in to allow access to the upstairs.  

A reminder of the days when we had a very steep, but functional temporary staircase

However, to allow internal plaster-boarding, skimming and an initial coat of paint to be applied, that staircase had been removed.  This meant getting to upstairs was slightly more of a challenge with the route something like:

- Go into the lounge-diner, through the hallway, and out of the front door;

- Climb the scaffolding ladder to the first level of scaffolding (we had 3 levels at one point!);

- Go around the house to the opening for the bedroom window overlooking the canal;

- Climb the 4 steps and enter the bedroom using the window opening.

The last 4 steps

As you can imagine, this was a tad inconvenient with the near vertical ladder climb to the scaffolding making it difficult to carry anything.  So we have been looking forward to the day when our proper staircase could be fitted. On Monday, the kit of parts arrived, taking pride of place in the centre of the lounge-diner!

Part of the Staircase Jigsaw

...and the other part!

On Thursday and Friday, a specialist fitter was engaged to convert the many apparently random pieces of wood into something that could be used to safely traverse from one floor to another.

This was nearly completed by the end of Friday, although a gap still remains between the top of the stairs and the landing.  We expect a complete, usable staircase on Tuesday.

Clues for construction are also provided

Stairway to nowhere

Getting there

Nearly, but not quite

The post holding up the final quarter-landing is temporary.  On Tuesday, this landing should be fixed and suspended from the floor upstairs, and allowing the final two steps to be added.  This will mean that the Juliet balcony we currently have upstairs will cease to exist and will become a proper landing!

Apart from completing the staircase, the priority next week is the finishing of the external brickwork and the final measurements for the windows so that manufacturer of them can begin.  It will be a further 3 or 4 weeks until they are installed though.